Tuesday, December 30, 2025

Comparison Chart: Types of Rebar Couplers - https://suryaengineering.net/

 

Comparison Chart: Types of Rebar Couplers

Overview

Different construction conditions require different rebar coupler types. Selection depends on site accessibility, bar alignment, structural load, and project specifications. The table below compares the most commonly used rebar couplers in India.


Rebar Coupler Comparison Table

Coupler TypeTypical ApplicationBar Rotation RequiredTensile CapacitySlip ControlInstallation EaseCost Level
Standard Threaded Coupler

General RCC works, columns, beams

      Yes
  (one bar)

100%+ of          rebar

Excellent

       Easy

    Low

Position Coupler

Where bar rotation is not possible

       No

100%+ of          rebar

Excellent

   Moderate

  Medium

Transition Coupler

Joining different bar diameters

Yes / Limited

100%+ of smaller bar

Excellent

   Moderate

  Medium

Swaged Coupler

Retrofits, congested reinforcement

       No

100% of            rebar

Good

    Easy

  Medium

Grout-Filled Coupler

Precast construction, starter bars

      No

100% of            rebar

Very Good

    Easy

  High

Bolted / Shear Bolt Coupler

Repair & replacement works

      No

100% of           rebar

Good

Very Easy

  High

Welded CouplerSpecial steel structures      No

Variable

Poor

  Difficult

Low–Medium

Detailed Explanation of Each Coupler Type

1️⃣ Standard Threaded Coupler

  • Most widely used coupler type in India

  • Requires bar rotation during installation

  • Fully compliant with IS 16172

  • Ideal for mass RCC construction

Best for: Columns, beams, foundations


2️⃣ Position Coupler

  • Used when bar rotation is impossible

  • Consists of coupler, lock nut, and threaded bars

  • Slightly higher cost due to additional components

Best for: Starter bars, wall-to-column joints


3️⃣ Transition Coupler

  • Connects rebars of different diameters

  • Maintains full strength of the smaller bar

  • Essential in design modifications and load transitions

Best for: Structural retrofits, design changes


4️⃣ Swaged Coupler

  • Installed by hydraulic pressing

  • No threading or bar rotation required

  • Requires special machinery on site

Best for: Congested reinforcement zones


5️⃣ Grout-Filled Coupler

  • Commonly used in precast construction

  • Bars are inserted and filled with high-strength grout

  • Provides excellent alignment tolerance

Best for: Precast columns, bridge piers


6️⃣ Bolted / Shear Bolt Coupler

  • Quick installation using torque-controlled bolts

  • Ideal for repair and extension works

  • Minimal surface preparation needed

Best for: Repair, strengthening, replacement works


7️⃣ Welded Coupler

  • Rarely recommended in RCC structures

  • Quality highly dependent on workmanship

  • Not preferred for seismic applications

Best for: Special steel connections only


Quick Selection Guide

Site ConditionRecommended Coupler
Bar rotation possible

Standard coupler

No bar rotation

Position coupler

Different bar sizes

Transition coupler

Precast structure

Grout-filled coupler

Repair & extension

Shear bolt coupler

Congested reinforcement

Swaged coupler


Conclusion

Choosing the right rebar coupler improves structural integrity, construction speed, and compliance with IS standards. For government and infrastructure projects, always ensure that the selected coupler type is tested as per IS 16172 and supported by NABL-accredited test reports.

๐Ÿ“ž Contact Us for More Information

If you are looking for a reliable, durable, and high-performance Rebar Cold Forging Machine & Rebar Coupler feel free to contact us:

๐Ÿ“ฑ Call / WhatsApp: 9223446930 / 8108446390

Our team will help you choose the right model based on your site requirements


Mandatory Tests for Rebar Couplers: Types, Standards, and Importance - https://suryaengineering.net/

 

Mandatory Tests for Rebar Couplers: Types, Standards, and Importance

Introduction

Rebar couplers play a critical role in modern reinforced concrete construction by providing a mechanical connection between reinforcing bars. With increasing use in high-rise buildings, bridges, metros, and government infrastructure projects, ensuring the quality, strength, and reliability of rebar couplers has become essential.

To guarantee structural safety and compliance, Indian Standard IS 16172:2014 specifies a series of mandatory tests that every rebar coupler must pass. These tests ensure that the coupler performs at least as well as the parent reinforcement bar under various loading conditions.

This blog explains the mandatory tests for rebar couplers, their purpose, and why they are essential for engineering and government projects.


Relevant Indian Standard for Rebar Couplers

IS 16172:2014
Mechanical Splices for Reinforcing Bars

This standard defines:

  • Mechanical performance requirements

  • Test methods

  • Acceptance criteria

  • Quality control procedures

Compliance with IS 16172 is mandatory for most government, metro, PWD, CPWD, NHAI, and infrastructure projects in India.


Mandatory Tests for Rebar Couplers

1. Tensile Test

The tensile test is the most critical test for rebar couplers.

Purpose:
To verify that the coupler joint can transfer full tensile load without failure.

Requirement:

  • Failure must occur in the rebar, not in the coupler or threads.

  • Ultimate tensile strength of the joint must be greater than or equal to 1.08 times the yield strength of the rebar.

Why it is important:

  • Ensures 100% load transfer

  • Confirms structural integrity of columns, beams, and foundations

  • Prevents catastrophic joint failure


2. Slip Test (Permanent Slip Test)

The slip test measures the relative movement between the rebar and coupler under load.

Requirement:

  • Permanent slip should not exceed 0.10 mm at the specified load.

Why it is important:

  • Ensures rigid behavior of the joint

  • Prevents cracks and excessive deflection

  • Essential for tall structures and precision-critical RCC works


3. Cyclic Load Test

This test simulates repeated loading and unloading, similar to real-life conditions.

Purpose:
To assess performance under:

  • Earthquakes

  • Wind loads

  • Traffic and vibration loads

Why it is important:

  • Mandatory for projects in seismic zones

  • Ensures coupler durability under dynamic conditions

  • Critical for bridges, flyovers, and metro rail projects


4. Fatigue Test (Project-Specific)

The fatigue test evaluates performance under millions of load cycles.

Applicable for:

  • Bridges

  • Railways

  • Metro corridors

  • Industrial and infrastructure projects

Why it is important:

  • Detects long-term failure risks

  • Ensures extended service life of structures

  • Often specified by consultants or government authorities


5. Dimensional and Visual Inspection

This inspection verifies the manufacturing accuracy and surface quality of the coupler.

Checks include:

  • Thread profile and pitch

  • Length and internal diameter

  • Surface defects, cracks, or damage

Why it is important:

  • Ensures proper fitment at site

  • Prevents installation issues

  • Confirms consistency in mass production


Additional Tests Required by Some Projects

Chemical Composition Test

  • Verifies steel grade (e.g., EN8D, 20MnV6)

  • Ensures strength, ductility, and weldability

Hardness Test

  • Confirms correct heat treatment

  • Prevents brittle or premature failure

These tests are often demanded for metro rail, nuclear, and high-risk infrastructure projects.


Summary of Mandatory Tests

Test Name

Mandatory Status

Purpose

Tensile Test

Mandatory

Strength & load transfer

Slip Test

Mandatory

Joint rigidity

Cyclic Load Test

Mandatory

Seismic & dynamic performance

Fatigue Test

Project-specific

Long-term durability

Dimensional Check

Mandatory

Manufacturing accuracy

Chemical TestAs specifiedMaterial verification

Why These Tests Are Mandatory for Government Projects

Government and public infrastructure projects prioritize public safety, durability, and accountability. Mandatory testing ensures:

  • Compliance with Indian Standards

  • Reduced risk of structural failure

  • Long-term performance under extreme conditions

  • Legal and contractual protection

Most tenders require NABL-accredited laboratory test reports and IS 16172 compliance certificates from approved manufacturers.


Conclusion

Rebar coupler testing is not just a procedural requirement—it is a critical safety measure. Mandatory tests such as tensile, slip, and cyclic loading ensure that couplers perform reliably under real-world conditions.

For engineers, contractors, and procurement teams, selecting IS 16172-compliant rebar couplers with certified test reports is essential for achieving safe, durable, and regulation-compliant construction.


Engineer’s Checklist ✅

Before approving a rebar coupler, always ask for:

  • IS 16172 compliance certificate

  • NABL-accredited lab test reports

  • Batch-wise tensile and slip test results

๐Ÿ“ž Contact Us for More Information

If you are looking for a reliable, durable, and high-performance Rebar Cold Forging Machine & Rebar Coupler feel free to contact us:

๐Ÿ“ฑ Call / WhatsApp: 9223446930 / 8108446390

Our team will help you choose the right model based on your site requirements.

Monday, December 29, 2025

๐Ÿ“˜ IS 16172 Explained Clause-by-Clause - https://suryaengineering.net/

 

๐Ÿ“˜ IS 16172 Explained Clause-by-Clause

Mechanical Splices for Reinforcing Bars (Rebar Couplers)

IS 16172 : 2014 is the official Indian Standard that defines the requirements, testing, and acceptance criteria for mechanical rebar couplers used in RCC construction.


๐Ÿ”น Clause 1 – Scope

๐Ÿ“Œ What this clause covers:

This clause defines where and how IS 16172 applies.

✔ Covers mechanical splices (couplers) used to join reinforcing bars
✔ Applicable to tension, compression, and combined loading
✔ Applies to buildings, bridges, metros, and infrastructure projects
✔ Intended to replace lap splicing

➡️ In short: Any mechanical rebar coupler used structurally must comply with IS 16172.


๐Ÿ”น Clause 2 – References

๐Ÿ“Œ Purpose:

Lists other IS codes that must be read along with IS 16172.

Important referenced standards include:

  • IS 1786 – TMT reinforcement bars

  • IS 456 – Plain & reinforced concrete

  • IS 13920 – Ductile detailing (seismic)

  • IS 1608 – Tensile testing of metals

➡️ This ensures material, design, and testing compatibility.


๐Ÿ”น Clause 3 – Terminology (Definitions)

๐Ÿ“Œ Defines important terms such as:

  • Mechanical splice

  • Coupler

  • Slip

  • Yield strength

  • Ultimate tensile strength

➡️ Removes ambiguity and ensures uniform interpretation across projects.


๐Ÿ”น Clause 4 – General Requirements

๐Ÿ“Œ Core engineering requirements:

✔ Coupler shall develop at least the full strength of the rebar
✔ Failure must occur in the rebar, not in the coupler
✔ Couplers must not cause stress concentration
✔ Joint should behave as a continuous bar

➡️ This clause establishes the fundamental safety philosophy of IS 16172.


๐Ÿ”น Clause 5 – Materials

๐Ÿ“Œ Material requirements:

✔ Couplers shall be made of steel or alloy steel
✔ Material must be free from cracks, defects, or laminations
✔ Mechanical properties must be suitable for load transfer

➡️ Ensures durability, strength, and long service life.


๐Ÿ”น Clause 6 – Types of Mechanical Splices

๐Ÿ“Œ Covers commonly used coupler systems:

✔ Parallel threaded couplers
✔ Taper threaded couplers
✔ Positional couplers
✔ Transition (reducer) couplers

➡️ IS 16172 is technology-neutral — it approves performance, not brand or method.


๐Ÿ”น Clause 7 – Performance Requirements

This is one of the most critical clauses.

๐Ÿ“Œ Strength criteria:

✔ Tensile strength of splice ≥ characteristic tensile strength of rebar
✔ No slippage beyond permissible limits
✔ No brittle failure

➡️ This clause ensures 100% load transfer.


๐Ÿ”น Clause 8 – Test Requirements

๐Ÿงช Mandatory tests include:

1️⃣ Tensile Test

  • Failure must occur in rebar

  • Coupler must not fail

2️⃣ Slip Test

  • Measures axial slip

  • Must be within specified limits

3️⃣ Fatigue Test (if specified)

  • Required for bridges, metros, seismic zones

➡️ Tests must be conducted at NABL-accredited laboratories.


๐Ÿ”น Clause 9 – Sampling & Frequency of Testing

๐Ÿ“Œ Specifies:

✔ Number of samples per lot
✔ Re-testing procedure in case of failure
✔ Acceptance and rejection criteria

➡️ Ensures quality consistency in mass production and site use.


๐Ÿ”น Clause 10 – Installation Requirements

๐Ÿ“Œ Installation controls:

✔ Proper bar end preparation
✔ Correct threading / forging
✔ Torque application as per manufacturer
✔ Trained operators only

➡️ Even a good coupler can fail if installation is incorrect.


๐Ÿ”น Clause 11 – Inspection & Acceptance

๐Ÿ“Œ Acceptance conditions:

✔ Visual inspection
✔ Dimensional checks
✔ Test certificate verification
✔ Third-party inspection (if required)

➡️ This clause is heavily used during government audits and approvals.


๐Ÿ”น Clause 12 – Marking & Traceability

๐Ÿ“Œ Requires:

✔ Manufacturer identification
✔ Batch / lot number
✔ Traceability to test reports

➡️ Essential for QA/QC and government documentation.


๐Ÿ”น Clause 13 – Documentation

๐Ÿ“Œ Mandatory documents:

✔ Test certificates
✔ Manufacturer’s data sheet
✔ Installation guidelines
✔ Quality records

➡️ Required for CPWD, NHAI, Metro, Railways, and PSU projects.


๐Ÿ“Š Summary: Why IS 16172 Matters

IS 16172 ensures that rebar coupler joints are:

✔ As strong as continuous reinforcement
✔ Safe in seismic conditions
✔ Auditable and testable
✔ Suitable for large infrastructure projects


๐Ÿ“ Final Conclusion

IS 16172 is the backbone standard for mechanical rebar couplers in India.
Understanding it clause-by-clause helps engineers:

  • Select the right coupler system

  • Pass government inspections

  • Ensure structural safety

  • Avoid costly rejections and failures

๐Ÿ“ž Contact Us for More Information

If you are looking for a reliable, durable, and high-performance Rebar Cold Forging Machine & Rebar Coupler feel free to contact us:

๐Ÿ“ฑ Call / WhatsApp: 9223446930 / 8108446390

Our team will help you choose the right model based on your site requirements.

๐Ÿ“˜ What Is the IS Code for Rebar Couplers? - https://suryaengineering.net/

 

๐Ÿ“˜ What Is the IS Code for Rebar Couplers?

In India, mechanical splicing of reinforcement bars using couplers is governed by:

IS 16172 : 2014

“Mechanical Splices for Reinforcing Bars — Specification”

This Indian Standard is issued by Bureau of Indian Standards (BIS) and is the primary governing code for rebar couplers used in RCC construction.


๐Ÿ—️ Why IS 16172 Is Important

IS 16172 ensures that rebar coupler joints:

✔ Achieve at least 100% tensile strength of the parent rebar
✔ Perform safely under static and dynamic loads
✔ Are suitable for seismic and critical structures
✔ Replace traditional lap splicing reliably

๐Ÿ‘‰ Most government and PSU projects mandate compliance with IS 16172.


๐Ÿ” Key Requirements of IS 16172

๐Ÿ”ฉ 1. Strength Criteria

  • Coupler joint strength must be ≥ characteristic tensile strength of the rebar

  • Failure should occur in the rebar, not in the coupler


๐Ÿงช 2. Testing Requirements

IS 16172 specifies mandatory tests such as:

๐Ÿงช Tensile strength test
๐Ÿงช Slip test
๐Ÿงช Fatigue test (for cyclic loading, if specified)
๐Ÿงช Dimensional and visual inspection

All tests must be carried out at NABL-accredited laboratories.


⚙️ 3. Types of Couplers Covered

IS 16172 applies to:

✔ Parallel threaded couplers
✔ Taper threaded couplers
✔ Positional couplers
✔ Transition (reducer) couplers


๐Ÿ“ 4. Bar Sizes & Grades

  • Applicable to commonly used Fe 415, Fe 500, Fe 500D, Fe 550

  • Covers standard bar diameters used in Indian construction


๐Ÿ›️ Acceptance in Government Projects

IS 16172 is referenced or accepted by:

๐Ÿข CPWD
๐Ÿ—️ State PWDs
๐ŸŒ‰ NHAI
๐Ÿš‡ Metro Rail Corporations
๐Ÿš† Indian Railways
⚡ PSU & industrial projects


๐Ÿ“š Other IS Codes Related to Rebar & Couplers

IS CodeDescription
IS 1786High strength deformed steel bars (TMT)
IS 456Plain & reinforced concrete – code of practice
IS 13920Ductile detailing for seismic design
IS 16172Mechanical splices (rebar couplers)

๐Ÿ“ Conclusion

✅ The official IS Code for rebar couplers in India is IS 16172.
Any rebar coupler used in structural construction—especially government, metro, bridge, and seismic projects—must comply with this standard to ensure safety, strength, and approval.

๐Ÿ“ž Contact Us for More Information

If you are looking for a reliable, durable, and high-performance Rebar coupler feel free to contact us:

๐Ÿ“ฑ Call / WhatsApp: 9223446930 / 8108446390

Our team will help you choose the right model based on your site requirements.

Top 3 Rebar Couplers Every Engineer Should Know - https://suryaengineering.net/

 


๐Ÿ”ฉ Top 3 Rebar Couplers Every Engineer Should Know

With the growing demand for stronger, safer, and faster construction, traditional lap splicing of reinforcement bars is gradually being replaced by mechanical rebar couplers. These couplers ensure full load transfer, reduce steel congestion, and meet modern structural and seismic requirements.

For every structural engineer and construction professional, understanding the most important types of rebar couplers is essential. This blog highlights the top three rebar couplers that are widely accepted and specified in today’s infrastructure projects.


1️⃣ Parallel Threaded Rebar Coupler

(Standard / Cold-Forged Coupler)

The parallel threaded rebar coupler is the most commonly used mechanical splice in RCC construction. In this system, the rebar ends are cold forged and then threaded, ensuring that the core diameter is maintained or increased before threading.

๐Ÿ”น Key Features

✔ Achieves 100% or more tensile strength of the parent bar
✔ Uniform load transfer across the joint
✔ Simple and reliable installation using torque wrench
✔ Compatible with most TMT bar grades

๐Ÿ—️ Typical Applications

๐Ÿข High-rise buildings
๐ŸŒ‰ Bridges and flyovers
๐Ÿš‡ Metro rail projects
๐Ÿ—️ Columns, beams, and shear walls

➡️ Because of its strength and consistency, this coupler is widely approved in government and PSU projects.


2️⃣ Tapered Thread Rebar Coupler

The tapered thread rebar coupler uses a conical (tapered) thread profile on both the coupler and rebar ends. This design allows easier engagement and quicker alignment, especially under site conditions.

๐Ÿ”น Key Features

✔ Faster installation compared to parallel threads
✔ Reduced risk of cross-threading
✔ Tight mechanical grip due to taper action
✔ Suitable for medium to heavy load applications

๐Ÿ—️ Typical Applications

๐Ÿ—️ Projects with tight timelines
๐Ÿข Congested reinforcement zones
๐Ÿงฑ On-site splicing where alignment is difficult

➡️ Engineers often choose tapered couplers where ease of installation and speed are critical.


3️⃣ Positional / Transition Rebar Coupler

Positional and transition couplers are specialized rebar couplers used in complex structural conditions.

๐Ÿ”„ Positional Rebar Coupler

Used where rebars cannot be rotated, such as:
✔ Continuation bars in columns
✔ Congested reinforcement areas
✔ Retrofit and repair works

๐Ÿ” Transition Rebar Coupler

Used to connect rebars of different diameters, commonly required where:
✔ Structural member sizes change
✔ Load transfer requirements vary

๐Ÿ—️ Typical Applications

๐Ÿข Seismic-resistant structures
๐Ÿ—️ Transfer girders and podium slabs
๐Ÿงฑ Infrastructure and retrofit projects

➡️ These couplers provide engineering flexibility without compromising strength.


๐Ÿ“Š Why Engineers Prefer Mechanical Rebar Couplers

Mechanical couplers help engineers achieve:

✔ Full-strength, code-compliant joints
✔ Reduced reinforcement congestion
✔ Better concrete compaction
✔ Faster construction cycles
✔ Lower overall steel consumption

They are fully compliant with IS 16172, and are commonly accepted by CPWD, PWD, NHAI, Metro Rail, Railways, and PSU projects.


๐Ÿ“ Conclusion

Understanding the right type of rebar coupler is crucial for safe, economical, and modern construction.

  • Parallel threaded couplers are ideal for standard, high-strength applications

  • Tapered thread couplers offer faster and easier installation

  • Positional and transition couplers solve complex engineering challenges

For today’s engineer, rebar couplers are no longer optional — they are a best practice in structural design and execution.

๐Ÿ“ž Contact Us for More Information

If you are looking for a reliable, durable, and high- tencile Rebar Coupler feel free to contact us:

๐Ÿ“ฑ Call / WhatsApp: 9223446930 / 8108446390

Our team will help you choose the right model based on your site requirements.

Monday, April 14, 2025

Why Rebar Cold Forging Machines Are a Contractor’s Secret Weapon ?

Why Rebar Cold Forging Machines Are a Contractor’s Secret Weapon

In the fast-paced world of construction, efficiency, durability, and cost-effectiveness are non-negotiable. Enter the rebar cold forging machine—a game-changing tool that’s quietly revolutionizing how contractors handle reinforced steel. Here’s why this unassuming piece of equipment is a contractor’s ultimate ally.


1. Unmatched Strength and Precision in Rebar Joints

Rebar cold forging machines specialize in creating bulged ends on TMT bars, preparing them for threading and coupling. Unlike traditional welding or lap splicing, cold forging preserves the structural integrity of the steel by aligning the grain flow and eliminating heat-induced weaknesses. This results in joints that are 30–50% stronger than conventional methods, ensuring compliance with high-tension requirements in skyscrapers, bridges, and seismic zones 15.

Key features driving this strength include:

  • Hydraulic systems with capacities up to 220 tons, ensuring uniform pressure distribution 

  • EN 31/D2-grade dies and punches, which withstand wear and maintain precision even under heavy use 

  • Polyhedron valves and Yuken hydraulic systems, optimizing performance for rebar sizes up to 40 mm 


2. Speed That Beats Project Deadlines

Time is money, and cold forging machines deliver both. With the ability to process 70 rods per hour (for 32–40 mm bars), contractors can splice rebar at lightning speed. This is critical for large-scale projects like highways or high-rises, where delays cascade into budget overruns 

Why contractors love the efficiency:

  • Semi-automatic operation: Reduces manual labor and human error.

  • Quick mold changes: Switch between rebar diameters (12–40 mm) in minutes 

  • Portability: Mounted on trucks or trailers, these machines can be deployed across multiple sites in a single day 


3. Cost Savings That Add Up

While the upfront cost of a rebar cold forging machine (₹1.8–₹2.9 lakh) might seem steep, the long-term savings are undeniable:

  • Reduced material waste: Cold forging uses 100% of the rebar, unlike welding, which burns through rods 

  • Lower labor costs: One operator can handle what previously required a team.

  • Minimal maintenance: With no heat involved, components like dies and hydraulic pumps last longer 

For example, a single machine can replace 10–15 workers manually threading rebars, slashing labor expenses by 60–70% 


4. Versatility Across Applications

From high-rises to industrial plants, these machines adapt to diverse needs:

  • Construction sites: Forge rebar ends for mechanical couplers, ensuring seismic-resistant connections 

  • Roadwork: Stabilize infrastructure by reinforcing concrete slabs and pillars.

  • Automotive and mining: Create custom components like axle shafts or drill rods 

Manufacturers like Surya Engineering and Vruddhi Couplers even offer customizable dies for niche projects, making the machines indispensable for specialized contractors 

5. Sustainability Meets Compliance

With stricter environmental regulations, cold forging stands out as an eco-friendly alternative:

  • Zero emissions: No heat or fumes, unlike welding 

  • Recyclability: Forged rebar joints are fully reusable, aligning with circular economy goals 

Rebar cold forging machines are no longer a luxury—they’re a necessity for contractors aiming to stay competitive. By merging strength, speed, and savings, these tools ensure projects are completed on time, within budget, and to the highest safety standards. As one Mumbai-based contractor put it, “Once you go cold forging, you never look back.”




Choosing the Right Anti Smog Gun / Dust Suppression System: A Buyer’s Guide

 

Choosing the Right Anti Smog Gun / Dust Suppression System: A Buyer’s Guide :

Surya Engineering is one of the leading Manufacturer and Exporter of anti smog  gun,  mist cannon,  dust suppression systems,  etc. The Anti-Smog Gun (also known as a Dust Suppression Cannon or Mist Cannon) is an advanced air pollution control device designed to reduce airborne particulate matter (PM2.5/PM10), dust, and smog in urban, industrial, and construction environments. It atomizes water into ultra-fine mist to bind and settle pollutants, improving air quality and compliance with environmental regulations.


Key Features

  1. High-Efficiency Misting
  • Nozzle System: Stainless steel rotary nozzles produce 20–150 micron droplets for optimal dust capture.
  • Coverage: Effective range of 40–50 meters (depending on model).
  • Flow Rate: Adjustable water flow (30–250 liters/minute).
  1. Mobility & Flexibility
    • Mounting Options: Truck/trailer-mounted, stationary, or portable trolley designs.
    • Rotation Angle: 0°–320° horizontal and -15°–45° vertical oscillation for 360° coverage.
  2. Eco-Friendly Design
    • Water Conservation: Uses 70–90% less water than traditional sprinklers.
    • Optional Additives: Compatible with biodegradable dust suppressants (e.g., magnesium chloride).
  3. Durability
    • Construction: Heavy-duty stainless steel or corrosion-resistant aluminum body.
    • Weatherproof: IP65-rated components for harsh outdoor conditions.
  4. Smart Operation
    • Remote Control: Bluetooth/Wi-Fi-enabled models for remote activation.
    • Automated Timers: Pre-programmed spraying schedules.

Technical Specifications

Parameter

Details

Tank Capacity

1,000–2000 liters (customizable)

Spray Height

Up to 60–100 meters (vertical/horizontal)

Nozzle Count

8–16 rotary nozzles (stainless steel)

Weight

500–2,500 kg (depending on model)

Applications
Construction Sites: Controls dust during excavation, demolition, and material handling.

  • Mining & Quarries: Reduces silica dust during drilling, blasting, and transport.
  • Urban Areas: Mitigates smog and PM2.5 in traffic-heavy zones or during stubble burning.
  • Waste Management: Suppresses odor and dust at landfills and recycling plants.
  • Events & Public Spaces: Used in stadiums, festivals, and parks for cleaner air.

Compliance & Certifications

  • EPA Standards: Meets guidelines for reduction
  • ISO 9001: Quality-manufactured components.

Models

Model

Capacity

Coverage

SE-30

1,000 liters

35-40 meters

SE-50

2,000 liters

40–50 meters

Why Choose This Anti-Smog Gun?

  • Proven Efficiency: Reduces airborne dust by 80–95% in target zones.
  • Low Maintenance: Self-cleaning nozzles and easy-access service panels.
  • ROI: Avoids regulatory fines and improves worker health/safety.

Warranty & Support
Warranty: 1 years on mechanical parts.
Training: On-site installation and operator training included.

For more detail visit web site : www.suryaengineering.com



Comparison Chart: Types of Rebar Couplers - https://suryaengineering.net/

  Comparison Chart: Types of Rebar Couplers Overview Different construction conditions require different rebar coupler types. Selection de...