Friday, August 6, 2021

Rebar Coupler | Rebar Roll Thread Coupler | Rebar Cold Forged Coupler | Rebar Coupler Overview

Rebar couplers are used in reinforced concrete structures to replace normal rebar lap jointsThe couplers are also suitable for use in reinforced concrete columns and walls. Each rebar coupler consists of a piece of rebar equipped with a thread and coupler sleeve at the right end as viewed in the direction of installationIn construction joints, rebar couplers can be used to replace all pieces of rebar going through the formwork.

Each end of the rebar to be joined is cut square and enlarged using a cold forge process. A thread is then formed on the enlarged bar end using a thread rolling machine. The thread is such that the cross-sectional area of the bar ends is not reduced ensuring the strength of the connection matches or exceeds that of the parent bars.

WHY USE REBAR COUPLERS?

The Traditional methods of lapped joints are not always an appropriate means of connecting reinforcing bars. Lapped joints are dependent upon the concrete for load transfer. The use of laps can be time-consuming in terms of design and installation and the increased amount of rebar creates congestion within the concrete.


Couplers are designed to mechanically join two bars together. By creating an end-to-end bar connection, a continuous load path is created from one bar to another that is independent of the condition and quality of the concrete. Mechanical splices are reliable under conditions of cyclic loading into the inelastic range and prove to be advantageous at the locations where inelastic yielding may occur. BENEFITS OF COUPLERS

Spliced rebar performs like continuous reinforcement due to the mechanical joint, unlike lapping which has a complete dependency on concrete.

Steel wastage is reduced significantly. Using couplers save lap-length steel. A 12m rebar can be divided into 3m or 4m as bars as required, which prevents the wastage of end pieces of steel.

Staggering of bars not required.

Bar cross-sectional area is not reduced.

Couplers are used as a replacement for dowel bars which also saves formwork material.

Steel congestion is reduced due to the elimination of laps.

Using couplers provides superior cyclic performance as compared to the lap joint.

Easy to install and no torque wrench required. FEATURES OF COUPLERS EN8D material is used for manufacturing couplers. Reinforcing bar couplers with high carbon contents that have high strength and greater thickness are more sustainable and effective. Reinforcing bar coupler helps to increase the pace of execution and the quality of projects. It can simplify the design and construction of reinforced concrete and reduce the amount of reinforcement required, which is now a valuable national resource. No torque wrench is required for assembling, reinforcing bar couplers. Hand tightening of the bar or coupler is sufficient. Our couplers can be used in power plants, bridges, and all types of R.C.C structures CODE SPECIFICATION In India, the structural consultant is free to define the code to which the couplers have used the project. I. ACI: 318 2008:

Type 1 joint required to achieve 1.25Fy as a minimum, e.g: For Fe500 the tensile strength expected is at least 625 N/mm2 (Clause 12.14.3.4).

Type 2 is required to comply with the 1.25Fy requirement and also meet the specified tensile strength of the rebar. E.g: For Fe500 the ultimate stress expected from the same is at At least 700 N/mm2. II. BS 8110 Part 1, Section 3, 1989:

Specifies tensile testing and slip test for the joint for acceptance of the sample.


Testing the coupler of a precise type, the permanent elongation after loading to 0.6fy should not exceed 0.1mm. E.g: For grade 460 the tensile strength should exceed 497 N/mm2. III. IS 1786 2008:

Type 1 For Fe500 is considered acceptable for use anywhere in the structure if it meets the ultimate strength of 545 N/mm2 which is much lesser than the 1.25Fy. (Clause 8.1 Table 3).

Type 2 – The condition becomes at least 625 N/mm2 as well. IV. IS 16172 2014:


Visit: http://suryaengineer.com/

To Buy Or Any Query Please Contact: 9223446390

Email Us: surya.engineers2000@gmail.com

Click Below To Watch Video




No comments:

Post a Comment

WHAT KIND OF TESTING IS PERFORMED ON REBAR COUPLERS?

What kind of testing is performed on rebar couplers?     Rebar coupler testing and solutions are a significant and integral part of pr...