REBAR SPLICING TECHNOLOGY BY SURY ENGINEERING (Mumbai)

REBAR SPLICING TECHNOLOGY BY SURYA ENGINEERING (Mumbai):

Rebar Splicing technology is mainly divided into three Types:

Rebar Splicing -Roll Thread Method:

TMT Bar Rib Pressing : TMT bar first applied on hydraulic rib press machine,where ribs to be  pressed to maintain equal outer Diamaeter.

Tensile strength is increases by pressing the ribs as molecules get compressed and Compact ,due result tensile strength increases.

Rebar Splicing Technology-Rebar Cold forging splicing system

Cutting : TMT bar to be cut perfect perpendicular at surface

Forging Operation : TMT bar to be forged by rebar cold forging machine so that OD of TMT bar increases due to no lack of cross section area during threading operation

Ex- 32 mm TMT bar is forged upto 36 mm ,addition of 4 mm in OD

Rebar threading operation : TMT bar to be threaded after forging operation as per coupler design

 with standard pitch

Coupler joining process:

Coupler jointing to be done after threading operation.

Surya Rebar Splicing System
cell:09223446390
Surya.engineers2000@gmail.com

Rebar Couplers Used in Malls Dams Powerplants Nuclear plants High Rise buildings-Surya Engineering

Rebar Couplers Used in Malls Dams Powerplants Nuclear plants High Rise buildings-Surya Engineering--In Nagpur Indore MP Mumbai Pune thane Nashik

Rebar Coupler Application:

Rebar Coupler can be User in All kind of Civil Construction:

Shopping Malls
High Rise Building
Multistory Towers
Powerplants
Hydropowerplants (Dams)
Nuclear plants

WE are Using Rebar Couplers in Nagpur for mall construction in sitabuldi.

All upcoming malls in Nagpur,they are using Rebar couplers now.

Now its recent trend huge amount of steel cost can be saved by avoiding Lapping system.

We have all kind of Mechanical Splicing System.

Rebar Roll thread Method
Rebar Cold forging method
Rebar Cramping Method
Rebar Weldable Method

Surya Engineering is now appointed new dealer in  Nagpur location exclusively for malls project.

Surya Engineering
Cell:09222857386
Mumbai Pune bangalore Hyderabad Indore Vizag Kerela Nagpur Ahmadabad Surat Kota Delhi

Rebar Coupler Manufacturer in Nagpur Indore MP Hyderabad Bangalore Chennai

Rebar Coupler Manufacturer in Nagpur Indore MP Hyderabad Bangalore Chennai@9222857386-By Surya 

Surya Engineering is providing Total Rebar solution with Mechanical splicing system.

We have 21 Dealers Across all over India with 32 Sets of Machine.    

• Rebar threading Machine
• Rebar Cold forging Machine
• Rebar Cutting Machine

Our Rebar couplers is made with good quality raw material (EN 8 D  ) with BSP or Ambhe ferro.

Surya  Rebar Coupler standard Sizes:

• 32 mm Rebar Coupler-M36x 4 mm Pitch
• 25 mm Rebar Coupler-M30x 3.5 mm Pitch
• 20 mm Rebar Coupler-M23x3 mm Pitch
• 16 mm Rebar Coupler:M16x2.5 mm Pitch

Rebar Coupler Manufacturing Method: 

Our thread Connection meets with international standard with ASME31.3 and ASME31.9.

Rebar splicing Testing Criteria and standards:

• ACI 318
• BS 8110 
• IS 1786

Rebar UTS should be 650 MPA for FE 500-----(1.25 times FOS )

Surya Rebar Coupler Splicing Method:

• Surya Roll thread Splicing 
• Surya Cold forging Splicing
• Surya Taper thread Splicing
• Surya Groutec Splicing
• surya Weldable Coupler splicing
• Surya Cramping Splicing

Surya Engineering

Cell:09222857386

Surya.engineers2000@gmail.com

Rebar Coupler Manufacturers in India

What Is Rebar Coupler:

Rebar coupler is a Type of Threaded Coupler which can be used to join TMT bar in construction to avoid steel lapping in construction field. Rebar Coupler is also known as by different name.

• Mechanical Splice
• Rebar Splice
• Rebar Coupler
• Reinforcement Coupler
• construction Coupler
• TMT bar Coupler
• Bar break Coupler
• Position coupler
• Weldable rebar coupler
• Lenthon rebar coupler
• Cramping Rebar coupler

History of Rebar Coupler: 

Initially Rebar coupler started in China and Malaysia in 1990 then spread across the Globe.

In India Intially started by Dextra India ,Sppliceteck and Halfen Moment.

Ishita enterprises is the first Indian company for Taper Thread Coupler .

Types of Rebar Threading Machine:

• ROLL TECH Rebar Threading Machine
• Rebar Chaser Machine (Cut Thread Machine)
• Fully Automtatic Rebar threading Machine
• Semi Automatic Rebar threading Machine

Top  Manufacturing Rebar coupler Companies in world:

World Leader in Mechanical Splicing Solution:

Worldwide Top Companies for Rebar Couplers:

• Dextra India Pvt Ltd.-Thailand Bangkok
• Halfen Moment-Malaysia
• CABR rebar Coupler-China
• LENTON ERICO-USA
• PEIKKO REBAR-Finland
• BAR US LLC-Dubai
• BAR SPLICE-USA
• Sanfield India Pvt Ltd.India
• Ancon rebar-UK
• LUV International-Dubai
• Emirates Rebar Limited-Dubai
• Bautech international-Dubai
• Ishita Enterprises-India
• Samson Infra-India
• Sppliceteck-India
• Kridhan Infra-India
• Kuber industries-India

Rebar Cold Forging Machine Manufacturer in India:

• Sadaf Engineering (Make-Hidayat)
• MS Engineering (Make-Raju Bhandup
• Jainab Engineering(Make-Mulla Ji)
• Shree OM Enterprises(Make-Manoj)
• Tushar Enterprise (Make-Akshay)
• Marriappan tools (make-mariaapan)
• Hitech sales and service( Make-Kishore )
• National Cutting Tools (make-manprit)
• Nitynand Enterprises(make-Nityanand Calcutta)

Rebar Threading Machine Manufacturer in India:
Rebar Threading Machine Supplier in india:

• Raghav Enterprises-Mumbai
• Riya Engineering-Mumbai
• National Cutting Tools-Ludhiana
• Quality Machine exports-Ludhiana
• Verma sales-ludhiana
• Sona Construction-delhi
• Lokpal industries-Delhi
• Conncetwell Rebar solution -Bangalore
• Keshav Rebar -Ahmedabad

Surya Engineering
Mumbai/Bangalore/Delhi
Rebar Coupler Division
09222857386
Surya.engineers2000@gmail.com

Rebar Coupler Specifications

Rebar coupler Specification:

Rebar couplers can be used in construction by Roll thread Method Or By Cold Forging system Method.

Roll Thread Method:

In Roll thread system ,Single thread machine Required to make threads on Rebar directly by pressing TMT bars by using Thread Rolllers.

Three Thread Rollers are used in Machine to make roll thread on rebar.

This kind of system Can be used for small buildings like upto 20 storey tower .

COLD Forging Sytem of Rebar coupler:

In cold forging type of system Forging machine is required to forge TMT bar i.e to to increase Outer diameter to Maintain cross section area.

AS per ACI 318 and IS 1786 standard tensile strength of Rebar should of 1.25 times of Capcity.

Suppose we are using FE 500,then tensile strenth in pull up test shoud be 625 MPA or More,then only we can say coupler is passed.i.e Bar break

Normally for small diameter bars like 16 mm,20 mm,25mm,rebar Roll threads system can be used because there is no huge difference in cross section area,but 32 mm and above its recomenede to use COLD Forging system for better strength.


Standard of Rebar couplers:
Standard used as per international for Rebar coupler-ACI 318
India standard of Rebar coupler-IS 1786

Standard Sizes of rebar coupler:

16mm Roll thread Rebar coupler M16 x2 mm Pitch
20 mm Roll thread Rebar coupler M20x2.5 mm Pitch
25 mm Roll thread rebar coupler M25 x 3 mm Pitch
32 mm Roll thread rebar coupler M32x 3 mm Pitch
40 mm Roll threadRebar coupler M40x3.5 mm Pitch

Cold forging rebar coupler specification:

16 mm Cold forged Rebar coupler M18x2mm Pich
20 mm Cold forged Rebar Coupler M23x2.5 mm Pitch
25 mm Cold Forged Rebar coupler M29x3.5 mm Pitch
32 mm Cold forged Rebar coupler M36x4 mm Pitch
40 mm Cold forged Rebar coupler M44x4 mm Pitch