Sunday, February 24, 2019

Rebar forging Machine by Surya Engineering

Rebar TMT Sariya forging Machine by Surya Engineering.

We are Manufacturing Rebar Cold forging Machine with Hydraulic Powerpack with 160 Tonn and 220 Tonn Capacity.

In India 32 mm TMT bar Forging Machine is used maximum with solid block Design.

Process:

Forging Solid block to be made by Casting and Annealing Process by after Shaping machineing Process to be done with T Type Slottting from Inside.

Hydraulic Cylinder and Piston to be made by EN Grade Quality.

Lathe milling and sizing Operation to be done from Inside.

Forging Dies and Punch is also made with Slotting Operation on Lathe and ZeG.




Saturday, March 31, 2018

Rebar /TMT Bar Cold forging machine Manufacturer in Mumbai-Surya Group

Rebar /TMT Bar Cold forging machine Manufacturer in Mumbai-Surya Group@9223446390


We are Manufacturing and Importing Rebar Cold forging machine from Chine and Singapore

We Have 3 Types of Rebar Cold forging Machine:

  • Four Piller Type from CABR
  • Solid Double cylinder Model from CABR
  • In to IN Double Cylinder-Own make(SURYA)
  • Solid Plate Double Cylinder Cold forging Machine-Own Make(SURYA)


Technical Specification:

  • Capacity-32mm/40 mm
  • Forging Cycle-18 Seconds
  • Motor -10 HP Capacity

Application : Rebar Cold forging machine is used to forge TMT bar Before Threading Operation in TYPE II Cold forging splicing so that tensile strength Can be maintained upto 650 MPA.


Surya Engineering
Mumbai
Cell:9223446390
Powai Hirannadani

Benefits of Rebar Coupler Against Lapping System-Surya Engineering Mumbai

Advantage of Rebar Coupler Over Conventional Lapping System-Surya Engineering Mumbai@9223446390


  •  It reduces your steel wastage for entire project.
  • Suitable and safer to use in seismic zones.
  •  Bar cross sectional area will remain same throughout the length.
  • Continuous bars of any length can be formed hence no wastage in terms of short bars on site.
  • Full-Tension splice : Bar-break under tensile load.
  • Gives you 1.25 times more joint strength than that of rebar
  • Allows full ductile elongation of bars.
  • Full traceability of material origin and production batch.
  • Solves bar congestion problems. 
  • No staggering of splices bars required.
  • Enables multiple Re-use of formworks.
  • Shortens construction cycle time so that cost can be saved
  • Couplers and threaded bars are protected by plastic pvc caps.
Surya Engineering
Mumbai

Mumbai Pune Hyderabad Bangalore Delhi Surat Ahmedabad


Friday, October 13, 2017

Application of Rebar Coupler - Surya Engineering

Application of Rebar Coupler:Surya engineering @9223446390

Rebar coupler is very new tecknology and very easy splicing method by which big amount of steel can be saved in column and beam by avoiding Lapping system.

This system initially started by DEXTRA and HALFEN MOMENT in India in 2003.
By using rebar Coupler overall project cost can be minimised , so that construction cost will be lower.
builders are very much happy to use this kind of coupler system.

Almost 50 % cost can be saved in 32 mm and 25 mm in comparision with lapping system.

units mm constant(Xd) m kg/m3 kg kg INR INR 5% 3 RS.(INR) INR INR
1 40 50 2 6172 9.8752 19.7504 45 888.768 44.4 59.2512 992.4576 300 692.4576
2 36 50 1.8 6172 7.998912 14.3980416 45 647.911872 32.4 43.1941248 723.5015904 240 483.50159
3 32 50 1.6 6172 6.320128 10.1122048 45 455.049216 22.8 30.3366144 508.1382912 166 342.138291
4 25 50 1.25 6172 3.8575 4.821875 45 216.984375 10.8 14.465625 242.2992188 105 137.299219
5 20 50 1 6172 2.4688 2.4688 45 111.096 5.55 7.4064 124.0572 80 44.0572
6 16 50 0.8 6172 1.580032 1.2640256 45 56.881152 2.84 3.7920768 63.5172864 56 7.5172864

Rebar Coupler by Surya Engineering Mumbai Delhi Ahmadabad Surat Vadodara Punjab kota

Rebar Couplers/ Taper Coupler/ Type 2 Coupler/ Cold forged Rebar Coupler in Mumbai Surat Ahmadabad Kota Delhi Punjab Ludhiana Vadodara by Surya Engineering@9223446390


Surya Engineering is Renowed Company For Coupler Manufcaturing & Related Machine for Threading Purpose Like Rebar Cold forging Machine,. Automatic rebar Thread Machine, Thread Rollers, Turning Blades.

We are Manufacturing All kinds of Rebar Coupler which is used in Building Construction, Dams construction, Residential & Commercial builing,Metro projects, Bridges,Highway...

Mainly TYPE 2 Coupler ( Cold forged  Coupler ) is used in all critical  Government Places.

Cold forged Rebar Coupler:



This system of Splice is 100 % perfect and used across world.
Designed & Manufactured in compliance with ACl-318, 16] 107, UBC 1997, NF32-20-1, DIN 1045,
 ACl-349, BS 8110 which is international norms.Easy to operate and maintain, High production efficiency and fast installation, No need of skilled.Technicians for fixing of coupler. Several types of splices, which would be suitable for rebar splicing.when the rebar cage orthe blending rebar is used.The splices could be produced in advanced without influencing the construction period.Inexpensive to purchase, maintain and repair.
Couplers and threaded bars are protected by plastic pvc cover.



We have Dealers across Pan india basis like Mumbai Suart Vadodara Kota Ahmadabad Delhi Punjab Chandigarh kolkata Bangalore hyderabad

Surya engineering
Cell;9223446390

Sunday, November 27, 2016

REBAR SPLICING TECHNOLOGY BY SURY ENGINEERING (Mumbai)

REBAR SPLICING TECHNOLOGY BY SURYA ENGINEERING (Mumbai):


Rebar Splicing technology is mainly divided into three Types:


Rebar Splicing -Roll Thread Method:


TMT Bar Rib Pressing : TMT bar first applied on hydraulic rib press machine,where ribs to be  pressed to maintain equal outer Diamaeter.

Tensile strength is increases by pressing the ribs as molecules get compressed and Compact ,due result tensile strength increases.

Rebar Splicing Technology-Rebar Cold forging splicing system




Cutting : TMT bar to be cut perfect perpendicular at surface


Forging Operation : TMT bar to be forged by rebar cold forging machine so that OD of TMT bar increases due to no lack of cross section area during threading operation


Ex- 32 mm TMT bar is forged upto 36 mm ,addition of 4 mm in OD

Rebar threading operation : TMT bar to be threaded after forging operation as per coupler design

 with standard pitch

Coupler joining process:



Coupler jointing to be done after threading operation.

Surya Rebar Splicing System
cell:09223446390
Surya.engineers2000@gmail.com

Saturday, November 26, 2016

Rebar Couplers Used in Malls Dams Powerplants Nuclear plants High Rise buildings-Surya Engineering

Rebar Couplers Used in Malls Dams Powerplants Nuclear plants High Rise buildings-Surya Engineering--In Nagpur Indore MP Mumbai Pune thane Nashik

Rebar Coupler Application:

Rebar Coupler can be User in All kind of Civil Construction:

Shopping Malls
High Rise Building
Multistory Towers
Powerplants
Hydropowerplants (Dams)
Nuclear plants

WE are Using Rebar Couplers in Nagpur for mall construction in sitabuldi.

All upcoming malls in Nagpur,they are using Rebar couplers now.

Now its recent trend huge amount of steel cost can be saved by avoiding Lapping system.

We have all kind of Mechanical Splicing System.

Rebar Roll thread Method
Rebar Cold forging method
Rebar Cramping Method
Rebar Weldable Method

Surya Engineering is now appointed new dealer in  Nagpur location exclusively for malls project.

Surya Engineering
Cell:09222857386
Mumbai Pune bangalore Hyderabad Indore Vizag Kerela Nagpur Ahmadabad Surat Kota Delhi

Comparison Chart: Types of Rebar Couplers - https://suryaengineering.net/

  Comparison Chart: Types of Rebar Couplers Overview Different construction conditions require different rebar coupler types. Selection de...